内燃机缸盖预紧方法的探讨

为提高柴油机的功率和经济性,柴油机的平均有效压力和增压比日益提高,对缸盖密封性的要求也越来越高。柴油机缸盖的漏气问题一直是困扰柴油机正常工作的一个重要问题,按照密封的规律,最好在缸盖设计中使密封圈的承压均匀,但由于缸盖结构复杂,很难做到使其刚度均布,在缸盖螺栓均匀预紧的情况下,密封圈的承压是不均的,这样在最高燃烧压力作用下就有可能在初始压紧较小的部位产生漏泄。文中对此进行了理论分析计算和试验测试,提出了新的缸盖装配工艺,使缸盖的密封状态明显改进,柴油机工作能力得到了明显提高。     

不同介质中声辐射相似性

研究不同介质中声学相似条件,可为空气噪声实验数据推算相应条件水下辐射噪声,替代复杂水下实验提供依据。因此,首先运用了因次分析法对任意不同介质中的声辐射相似性进行了分析;然后,采用结构有限元耦合流体边界元理论,利用NASTRAN计算模型表面流固耦合振动;最后,通过FORTRAN边界元程序计算辐射声场;以加肋圆柱壳为对象在水和空气两种典型介质中进行了数值模拟验证。理论推导与数值计算的结果一致性表明:不同介质中两个几何相似、表面振动相似的系统间结构表面振幅与该系统几何尺度成正比、表面振动波波长与该系统传声介质中声波波长成正比时,两个模型的无量纲声压相等。     

多爆炸成型弹丸性能参数灰关联分析

为了获得各参数对多爆炸成型弹丸毁伤性能的影响程度,以EFP速度和MEFP发散角为参考序列,以药型罩和装药参数为比较序列,运用灰关联理论对影响MEFP毁伤性能的参数进行了灰关联分析。在此基础上,应用灰关联分析结果完成了MEFP战斗部优化设计。结果表明:在较少样本空间前提下,采用灰关联理论可以分析获得影响多爆炸成型弹丸毁伤性能的各因素主次关系,而且经过优化后的MEFP战斗部,大大地提高了EFP的集聚性和毁伤性能。     

Effect of wave shaper on reactive materials jet formation and its penetration performance

Wave shaper effect on formation behavior and penetration performance of reactive liner shaped charge (RLSC) are investigated by experiments and simulations. The reactive materials liner with a density of 2.3 g/cm³ is fabricated by cold pressing at a pressure of 300 MPa and sintering at a temperature of 380 °C. Experiments of the RLSC with and without wave shaper against steel plates are carried out at standoffs of 0.5, 1.0, and 1.5 CD (charge diameter), respectively. The experimental results show that the penetration depths and structural damage effects of steel plates decrease with increasing the standoff, while the penetration depths and the damage effects of RLSC without wave shaper are much greater than that with wave shaper at the same standoff. To understand the unusual experimental results, numerical simulations based on AUTODYN-2D code are conducted to discuss the wave shaper effect, including the propagation behavior of detonation wave, the velocity and temperature distribution of reactive jet, and penetration depth of reactive jet. The simulations indicate that, compared with RLSC without wave shaper, there is a higher temperature produced inside reactive jet with wave shaper. This unusual temperature rise effects are likely to be an important mechanism to cause the initiation delay time of reactive jet to decline, which results in significantly decreasing its penetration performance.     

气囊辅助RTM制备复合材料承力筒内腔尺寸控制技术

根据气囊充压压力与复合材料承力筒内径之间的变化关系,给出了成型复合材料承力筒内表面的气囊尺寸计算方程。分析了气囊充压压力增大对承力筒的壁厚、纤维含量和弯曲性能的影响。采用气囊辅助RTM工艺整体制备出复合材料承力筒。试验结果表明,气囊充压压力使复合材料承力筒的壁厚减薄,纤维体积含量增加,弯曲性能提高;选择适当的气囊充压压力可以制备出满足设计要求的复合材料承力筒。     

聚能射流形成过程的理论建模与分析

分析了聚能射流的形成过程,并对其中的各阶段进行了详细建模。在模型中考虑了炸药爆轰、金属的驱动、药型罩压垮以及射流和杵体的形成过程。采用该模型对某一聚能装药结构进行了计算,计算结果表明:药型罩顶部和底部微元的压垮速度较小,在射流头部形成反向速度梯度,与试验数据吻合较好。该模型对于多级侵彻战斗部的工程设计与侵彻参数的计算具有一定的参考价值。     

轴向剪切条件下功能梯度圆柱形复合材料的界面开裂问题研究

针对外覆功能梯度涂层的圆柱形复合材料在轴向剪切作用下的界面开裂问题,建立了断裂力学分析的理论模型。运用分离变量和无穷级数法,推导了奇异积分方程;利用Lobatto-Chebyshev配点法将其离散为代数方程组,最后得到了应力强度因子的数值解。对数值结果的讨论表明:在涂层外表面固定的条件下,可以通过降低涂层厚度和设计内侧软而外侧硬的涂层2种途径来有效地减小界面的断裂驱动力。研究结果可为工程中该类复合材料的防断裂优化设计提供理论参考。     

环形串联直缸发动机配气系统设计

环形串联直缸发动机具有功率密度高、惯性力小等诸多优点,但其运行时气缸转子始终绕输出轴周向转动,使得传统发动机静态的配气方法不再适用。因此,研究设计一种能够满足该型发动机进排气需求的新型配气系统意义重大。针对该型发动机独特的环形串联结构和差速运动特性,研究了各转子气缸的容积变化规律,分析了各转子气缸进排气相位与转子转角之间的关系,创新设计了一种基于气道复用的动态位置配气系统。根据二冲程发动机配气方案设计加工了配气系统零部件,并通过高压气动实验完成了对该型发动机的动态进排气过程。实验结果表明,当给定外加驱动气压0.25 MPa时,发动机能够以约200 r/min的速度稳定运转,有效验证了该配气系统的可行性。     

双层柱壳的流固耦合模态计算与试验研究

采用结构有限元和内域流体有限元的流固耦合计算方法,对球壳及其内域流体进行有限元离散计算,并将计算所得的模态振动频率与理论结果进行了比较.采用同样的方法,进一步对加筋双层圆柱壳进行了流固耦合的复特征值分析,并求解了其固有频率和振型.试验分别对双层柱壳充水和不充水情况下模态和模态频率进行了测量,结果证实了数值计算方法的正确性.     

A study on the surface overpressure distribution and formation of a double curvature liner under a two-point initiation

The formation mechanism of an EFP(explosively formed projectile) using a double curvature liner under the overpressure effect generated by a regular oblique reflection was investigated in this paper.Based on the detonation wave propagation theory,the change of the incident angle of the detonation wave collision at different positions and the distribution area of the overpressure on the surface of the liner were calculated.Three-dimensional numerical simulations of the formation process of the EFP with tail as well as the ability to penetrate 45# steel were performed using LS-DYNA software,and the EFP ve-locity,the penetration ability,and the forming were assessed via experiments and x-ray photographs.The experimental results coincides with those of the simulations.Results indicate that the collision of the detonation wave was controlled to be a regular oblique reflection acting on the liner by setting the di-mensions of the unit charge and maintaining the pressure at the collision point region at more than 2.4 times the CJ detonation when the incident angle approached the critical angle.The distance from the liner midline to the boundary of the area within which the pressure ratio of the regular oblique reflection pressure to the CJ detonation pressure was greater than 2.5,2,and 1.5was approximately 0.66 mm,1.32 mm,and 3.3 mm,respectively.It is noted that pressure gradient caused the liner to turn inside out in the middle to form the head of the EFP and close the two tails of the EFP at approximately 120μs.The penetration depth of the EFP into a 45# steel target exceeded 30 mm,and there was radial expansion between the head and tail of the EFE increasing the penetration resistance of the EFP.Therefore,the structural size of the unit charge and the liner can be further optimized to reduce resistance to increase the penetration ability of the EFP.